Quality, Operations & Regulatory

Alphonse Rajee Michael

Executive Committee Member  |  Safeguarding Operational, Process & Governance Risks  |  System Audit  |  Quality, Food Safety & Regulatory Compliance

33 years across Marico, PepsiCo India, Kraft Heinz and Del Monte Foods, building the systems that keep FMCG operations compliant, resilient and audit-ready — from shop-floor quality control to Pan-India regulatory governance.

Alphonse Rajee Michael
Current
Co-Founder, Seeli Terra Taste
Prior
VP Technical & QA, Del Monte Foods (14 yrs)
Experience
33+ Years, FMCG & Food Mfg
Credential
ISO 9001 / FSSC 22000 Lead Auditor
§ 01

Professional Positioning

Operational risk rarely announces itself. It shows up as a missed audit finding, a vendor gap, a compliance detail deferred one quarter too many — long before it reaches a balance sheet.

Alphonse works with boards, executive committees and senior operating leadership across FMCG and food manufacturing to find that risk early — in quality systems, plant operations, supply chain, and regulatory posture — and to build the governance discipline that keeps it from resurfacing.

His expertise spans four areas built over 33 years: quality systems and audit, greenfield plant commissioning, regulatory compliance across domestic and export operations, and operational/supply-chain excellence.

§ 02

Biography & Philosophy

Thirty-three years in FMCG and food manufacturing, starting as a trainee chemist in edible oil refining in 1992 with South India Viscose, then Marico, PepsiCo India and Kraft Heinz, followed by 14 years as Vice President of Technical, Quality & Regulatory Affairs at Del Monte Foods, leading greenfield commissioning at Hosur and Ludhiana. Since November 2024, Co-Founder at Seeli Terra Taste.

Operational complacency builds invisible fragility long before financial metrics reveal it. I encourage organizations on governance to enforce continuous improvement discipline even if the current situation is comfortable. What we measure can be improved, and what is improved needs to be measured, to set new heights and open new horizons before disruption exposes the weakness.

As an Executive Committee member, safeguarding manufacturing and FMCG enterprises from systemic operational and process risk as well as opportunities, thereby strategizing to prevent risks and enhancing organizational efficiency, growth and sustained success in the short and long term.

Translating the corporate vision and strategies into SMART business goals and ensuring execution. Ensuring operational efficiency and cost optimization by leveraging effective supply chain management, planning, lean, Six Sigma, 5S and TPM techniques, technology upgradation, performance monitoring, and improvement through KPIs.

A certified lead auditor for ISO and FSSC 22000, responsible for quality management system implementation of food safety systems, and reengineering process improvements for Pan-India operations of own and co-manufacturing / 3P facilities.

Team building — leading teams across production, maintenance, quality, HR, finance, EHS, purchase, warehouse and SCM — through team morale, and creating future leaders through training, mentoring and coaching talent.

Compliance with regulatory aspects like FSSAI, Factory Inspectorate, Legal Metrology, Pollution Control Board, plastic waste management and EPR compliances, and taking proactive measures on the evolving regulatory ecosystem.

Led greenfield projects for Del Monte Foods' South and North operations, establishing and starting up new operations, systems and processes that increased revenue by more than ₹500 crore.

Mastery across product ranges including tomato ketchup, sauces, mayonnaise and variants, fruit and carbonated beverages, canned fruits, pasta, edible oil refining, olives and olive oils, dairy, tree nuts, backward integration of farming operations, fresh operations and personal care products.

Delivered annual recurring savings of more than ₹2 crore through process reengineering and ₹6 crore through conversion cost reduction and yield improvement.

Customer focus, product and system compliance to standards across QSR and export channels. SAP system implementation and leveraging MIS for business process improvements.

§ 03

Career Record

PeriodRoleOrganizationOutcome
Nov 2024 – Present

Co-Founder

Seeli Terra Taste

Chennai, India
Governance and risk oversight for a new FMCG venture in commercial nuts, spices and consultancy.
May 2010 – Apr 2024

VP & EC – Technical, Operations, Food Safety & Regulatory

Del Monte Foods

India
Led greenfield commissioning at Hosur and Ludhiana; Pan-India QA and regulatory for domestic & export portfolio, revenue impact above ₹500 Cr.
Oct 2009 – May 2010

Manager, Quality Assurance

Marico Limited

Dehradun, India
Skin and hair care product development and manufacturing; third-party certification approvals, including Ayurvedic lines.
Oct 2004 – Oct 2009

Manager, Quality Assurance

Kraft Heinz

Bengaluru, India
ISO 9000 / HACCP management representative; led the Global Quality Risk Management team, representing India in Indonesia and China.
Jan 2002 – Sep 2004

Head Process

Marico Limited

Puducherry, India
Established 8 contract manufacturing units in year one and 5 in year two; poka-yoke applied across packaging and operations.
Jun 2000 – Jan 2002

QA Executive

PepsiCo India

Chennai, India
Commissioned the greenfield project at Palakkad; procured statutory operating licenses and built training modules for peak-season workforce.
Apr 1993 – Jun 2000

QA Executive

Marico Limited

Palakkad, India
Startup of edible oil expelling and filling units; internal auditing and operator training from quality analyst through to QA executive.
Oct 1992 – Apr 1993

Internship Trainee

South India Viscose

Dindigul, India
Edible oil refining and adulteration testing as a trainee chemist.
§ 04

Strategic Focus Areas

Governance Expertise

Board and Executive Committee governance — embedding ESG-aligned practices and risk oversight into business development, strategy and long-term growth decisions.

Greenfield Commissioning

Site selection, process design and startup for state-of-the-art manufacturing facilities, end to end.

Quality Systems, Audit & Regulatory Compliance

ISO 9001 / FSSC 22000 lead auditor and HACCP food-safety program design, alongside FSSAI, Legal Metrology, Pollution Control Board and EPR compliance across domestic and export portfolios.

Operation Excellence and Supply Chain Management

Lean, Six Sigma, 5S and TPM-driven process re-engineering, supply chain planning, yield improvement and conversion cost reduction.

§ 05

Quantified Impact

₹500 Cr+
Revenue enabled — Del Monte greenfield commissioning, Hosur & Ludhiana
₹6 Cr
Annual conversion cost & yield savings
₹60L
Packaging & ops savings, 24 months (TCM)
13
Contract manufacturing units established, yr 1–2
§ 06

Thought Leadership

“Mastering the details, ensure success.”

— A. Rajee Michael
§ 07

Strategic Insights

Vendor dependency is an underestimated risk

Scaling FMCG manufacturing through contract manufacturing units means the quality and process discipline of a partner facility becomes your own. Establishing 8 CMUs in the first year and 5 more in the second, at Marico, meant building that discipline in from day one rather than auditing it in afterward.

Savings hide in packaging and yield until someone looks

A two-year total cost management programme across packaging and operations delivered ₹60 lakh in savings; a parallel HDPE bottle weight-reduction project recovered a further ₹32 lakh in salvaged oils. Neither shows up until the process is actually re-examined, not just re-audited.

Regulatory compliance is a moving target, not a checklist

FSSAI, Legal Metrology, Pollution Control Board and EPR requirements evolve continuously. Systems built to meet them need to be built to evolve ahead of enforcement, not scramble to catch up after it.

§ 08

Ideal Partnerships

FMCG and food manufacturing companies scaling operations or planning greenfield facilities.
Boards and Executive Committees seeking oversight on operational, process and governance risk.
Organizations navigating regulatory complexity across domestic and export markets.
Businesses scaling through vendor and contract-manufacturing partnerships.
§ 09

Engagement Model

Open to advisory conversations, executive committee and governance roles, and select partnership discussions across FMCG, food manufacturing and quality governance. Engagements are shaped around the specific risk, audit, or operational challenge at hand — from a single strategic conversation to an ongoing advisory relationship.

§ 10

Credentials

ISO 9001 Lead Auditor FSSC 22000 Lead Auditor 33+ Years, FMCG & Food Manufacturing Executive Committee Member
§ 11

Engagement & Contact